WHAT WE DO

More of the process.
Within reach.

Robotics, software and engineering questions for wire harness manufacturing.

From wire presentation to controlled movement and assembly interfaces, the production context determines what is worth investigating. These visual studies make that conversation tangible.

01 / WIRE HANDLING & FIXTURES

Wire handling starts
with presentation.

A wire harness fixture brings the product and the assembly sequence into the same view. Routing, access and the way wires are supported influence the next handling step.

For a first discussion, describe the harness families, the operation and what varies between products. We can then identify which assumptions an automation trial needs to examine.

THE QUESTION

Which manual step would you like to investigate first?

Wire harness routing fixture with supported wire bundles, locating pins and open wire ends.
Concept study. Not a production design or client project.

02 / CONTROLLED MOTION

Controlled movement.
A place in the process.

A linear motion study helps frame questions about transfer, positioning and the interface with the next operation. The mechanism only has value when it fits the production task.

Consider how a part arrives, how it is located, and what the following station needs. We discuss those handovers before assigning performance targets.

THE QUESTION

Where does a repeatable movement become a production constraint?

Linear guide assembly with parallel rails, a carriage plate and cable carrier.
Concept study. Not a production design or client project.

03 / MECHANICAL INTERFACES

Assembly choices
affect the whole task.

The relationship between components can make assembly, access and maintenance easier or more demanding. A product view helps identify which interfaces deserve attention.

These mechanical visuals support the conversation. They are not an offer of a standard component or a claim that a specific machine is already available.

THE QUESTION

Which interfaces constrain the automation approach?

Metal shaft and housing assembly shown in a complete three-quarter concept view.
Concept study. Not a production design or client project.

04 / ASSEMBLY RELATIONSHIPS

Look inside
before moving forward.

A sectional view makes component relationships easier to discuss. It can reveal questions about access and assembly order that a complete view leaves open.

The next step is to agree what must be demonstrated for your application: process boundaries, variants and assembly criteria, using the appropriate project information.

THE QUESTION

What would a useful first trial need to demonstrate?

Sectional concept view of the shaft and housing assembly, showing internal component relationships.
Concept study. Not a production design or client project.

A USEFUL NEXT STEP

Define. Connect. Evaluate.

01

Define the operation

Share the process step, product variants and current constraints.

02

Explore the fit

Connect handling, software interfaces and assembly requirements.

03

Agree the evidence

Specify what needs to be demonstrated before choosing a next step.

START A CONVERSATION

Discuss your automation challenge.

Describe the wire harness production step, the main constraint and what you would like to investigate. Keep the first message non-confidential.

Discuss your project
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